FABRICATION OF AUTOMATIC PNEUMATIC PUNCHING AND RIVETING MACHINE
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TITLE PAGE
BY
---
--/H2013/01430
DEPARTMENT OF ----
SCHOOL OF ---
INSTITUTE OF ---
APPROVAL PAGE
This is to certify that the research work, "Fabrication of automatic pneumatic punching and riveting machine" by ---, Reg. No. --/H2007/01430 submitted in partial fulfillment of the requirement award of a Higher National Diploma on --- has been approved.
By
--- . ---
Supervisor Head of Department.
Signature………………. Signature……………….
……………………………….
---
External Invigilator
DEDICATION
This project is dedicated to Almighty God for his protection, kindness, strength over my life throughout the period and also to my --- for his financial support and moral care towards me.Also to my mentor --- for her academic advice she often gives to me. May Almighty God shield them from the peril of this world and bless their entire endeavour Amen.
ACKNOWLEDGEMENT
The successful completion of this project work could not have been a reality without the encouragement of my --- and other people. My immensely appreciation goes to my humble and able supervisor mr. --- for his kindness in supervising this project.
My warmest gratitude goes to my parents for their moral, spiritual and financial support throughout my study in this institution.
My appreciation goes to some of my lecturers among whom are Mr. ---, and Dr. ---. I also recognize the support of some of the staff of --- among whom are: The General Manager, Deputy General manager, the internal Auditor Mr. --- and the ---. Finally, my appreciation goes to my elder sister ---, my lovely friends mercy ---, ---, --- and many others who were quite helpful.
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The pneumatic press tool has an advantage of working in low pressure,that is even a pressure of 6b airs enough for operating the unit.The pressurized air passing through the tubes to the cylinder, forces the piston out whose power through the link age is transmitted to the punch. The work piece thus got is for required dimensions and the piece can be collected through the land clearance provided in the die. The die used in this is fixed such that the die of required shape can be used according to the requirement. This enables us to use different type punch dies resulting in a wide range of products. Different types of punch as requirement can be thus got. According to the work material the operating pressure can be varied
Here we are using Pneumatic is act as punching/riveting equipment. When control unit detect the low pulse from the tool and ON the pneumatic for Punch (or) rivet. After a second the controller will OFF the pneumatic. After getting the punch or revit from the pneumatic the punching tool feed is moved to longitudinal&latidudinal motion. This Process will go repeatedly when another object. This feed is 1mm/min for speed revolution for tool movement.
TABLE OF CONTENTS
TITLE PAGE
APPROVAL PAGE
DEDICATION
ACKNOWLEDGEMENT
ABSTRACT
TABLE OF CONTENT
CHAPTER ONE
1.0 INTRODUCTION
1.1 BACKGROUND OF THE STUDY
1.2 PROBLEM STATEMENT
1.3 AIM AND OBJECTIVE OF THE PROJECT
1.4 SCOPE OF THE STUDY
1.5 PROJECT MOTIVATION
1.6 ADVANTAGES OF THE PROJECT
1.7 DISADVANTAGE OF THE PROJECT
1.8 APPLICATIONS OF THE PROJECT
CHAPTER TWO
2.0 LITERATURE REVIEW
2.1 REVIEW OF THE STUDY
2.2 REVIEW OF RELATED STUDIES
2.3 DIFFERENTTYPEOFRIVET
CHAPTER THREE
3.0 CONSTRUCTION
3.1 DESIGNINGPROCESS
3.2 SELECTIONOFMATERIAL
3.3 GENERALDESCRIPTION
3.4 PNEUMATICCONTROLCOMPONENTS
CHAPTER FOUR
RESULT ANALYSIS
4.0 DESIGN CALCULATIONSWORKINGPRESSURE
4.1 YIELDSTRESSOFTHEWORKMATERIALFROMDATABOOKFORASTHETIC
4.2 CUTTINGFORCEREQUIREDFORTHEWORKMATERIAL
4.3 WORKINGPRINCIPLE
4.4 LIST OF MATERIAL
CHAPTER FIVE
5.0 CONCLUSION
5.1 RECOMMENDATION
5.2 REFERENCES
CHAPTER ONE
1.0 INTRODUCTION
1.1 BACKGROUND OF THE STUDY
Thepressisthepunchingandrivetingmachine tool designed to punch letter or rivet metal byapplying mechanicalforce or pressure. Themetal ispunchedorrivetedtothedesiredrequirement.Thepresses are exclusively intended for mass productionand they represent the fastest and more efficient way toformametalintoafinishedpunchedorrivetedproduct.
Presstoolsareusedtoformandcutthinmetals.Press tools operation can be simplified to a fewsimple operations involving a punch a die. There areNemours types of presses in engineering field, whichare used to fulfill the requirements.We are interested tointroducepneumaticsysteminpresses.Themainfunction of pneumatic press is to form or cut thin sheetmetals or nonmetals using pneumatic power.In thisproject we have used to punching process and rivetingprocessfor simple application.
1.2 PROBLEMSTATEMENT
Using handoperatedpunching and riveting machine hasmanydisadvantages,likehandpunchinghaslow accuracy, low work speed, exposed to much accident and highcost..
Automatic pneumaticpunching or riveting machinegivehighaccuracywithbefore time completion and second most important, it is notdangerousand second doesnotworried aboutslotofjobs.
1.3 AIM AND OBJECTIVES
The main aim of this project study is to design andfabricateasimplepunching or riveting machinetoolthatused pneumaticsystem. The objectives are:
- Todesign mechanicalsystemofapunchingtool.
- Tofabricateapneumaticpunchingtoolmachinethroughseveralfabricationtechniques.
- To fabricate an automaticmachine that will make punching or riveting easy.
1.4 SCOPEOF THE PROJECT
This project will focus on build of low lostpunching or riveting machine toolwithusingapneumaticsystem.Itisbecause,intherealindustry,mostcompany needsto buy a hydraulic machinewhethertheyonlyneedasmallforcetopunch.Whetherhydraulic machine can used for low or high force, high cost ofmachineandmaintenanceareneeded.Therefore,thispneumatic punchalso canhelpsmallcompany to use semiauto puncher than using manual puncher. Pneumatic punching or riveting machinemachine give us high accuracy with before time completionandsecondmostimportant,itisnotdangerous.
1.5 PROJECT MOTIVATION
1.6 ADVANTAGES OF THE PROJECT
- Low cost
- Save the Man Power
- Save the time
1.7 DISADVANTAGE OF THE PROJECT
Need separate compressor.
1.8 APPLICATIONS OF THE PROJECT
- We can implement to fix the label in object
- Put the holes or shape the objects
- Used in the product packing
CHAPTER FIVE
5.1 CONCLUSION
The pneumatic punching and riveting has been successfully completed with fullest satisfaction. We are optimistic based on the revolution, the machine is going to make in the pressing field. This project may be further developed into a unit with an automatic material handling system.
CHAPTER TWO: The chapter one of this work has been displayed above. The complete chapter two of "Fabrication of automatic pneumatic punching and riveting machine" is also available. Order full work to download. Chapter two of "Fabrication of automatic pneumatic punching and riveting machine" consists of the literature review. In this chapter all the related work on "Fabrication of automatic pneumatic punching and riveting machine" was reviewed.
CHAPTER THREE: The complete chapter three of "Fabrication of automatic pneumatic punching and riveting machine" is available. Order full work to download. Chapter three of "Fabrication of automatic pneumatic punching and riveting machine" consists of the methodology. In this chapter all the method used in carrying out this work was discussed.
CHAPTER FOUR: The complete chapter four of "Fabrication of automatic pneumatic punching and riveting machine" is available. Order full work to download. Chapter four of "Fabrication of automatic pneumatic punching and riveting machine" consists of all the test conducted during the work and the result gotten after the whole work
CHAPTER FIVE: The complete chapter five of"Fabrication of automatic pneumatic punching and riveting machine" is available. Order full work to download. Chapter five of "Fabrication of automatic pneumatic punching and riveting machine" consist of conclusion, recommendation and references.
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